Forklift Battery Safe Installation and Charging
Batteries used in forklifts are expensive pieces of machines which are fairly large weighing many pounds. The job of charging and installing these batteries is something that must be really planned out in advanced so as to make sure that these methods are able to be completed safely and correctly. Maintaining correct handling and a sound charging method can really increase the regular lifespan of a battery.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20 percent, the battery's lifespan could really be shortened. On approximately each 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on which kind of charger you are using.
The charging cycle should never be interrupted. Once the charge cycle is done, you must avoid using the battery for several hours. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off before hooking up the battery to the charger. You then can connect the charger to the battery. This is a common mistake which can accidentally cause damage to both the forklift and the charger. Furthermore, it is very important that the battery amperage should match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This would ultimately shorten the lift of the battery and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician will have to be called in order to re-set the charger prior to charge being able to start.